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Maintenance strategies:

In the bigger picture, corrosion monitoring represents a part of maintenance and asset management. The role and importance of corrosion monitoring differs in corrective, preventive and predictive maintenance strategies.

Corrective maintenance can be described as "fixing" when a problem occurs. Maintenance experts have pointed out that there may be a "natural tendency" to intuitively follow this approach, even though it may be (cost) ineffective in ensuring reliability.

This maintenance strategy is reactive only, and corrosion monitoring programs do not feature prominently in this approach. The emphasis is more on repairs, emergency procedures and use of back-up systems after a problem has arisen. A household analogy would be servicing a car only for repairs, when components have failed.

 

Preventive maintenance refers to repair and maintenance actions before a failure occurs. Scheduled inspections for corrosion damage feature prominently, to facilitate these preemptive actions. Ideally, the planned intervals of preventive maintenance are arranged so that corrective action is taken just before significant damage would set in otherwise. Corrosion monitoring programs may assist in optimizing the planned maintenance intervals.

A household analogy would be oil and transmission fluid changes on a car at regular intervals to minimize engine and transmission component failures.

 

Predictive maintenance actions are based on the actual condition, rather than on fixed schedules. Corrosion sensors and monitoring activities are important in the context of creating a "smart structure", for obtaining information on its actual condition. The aim is to minimize (or even eliminate) unnecessary maintenance and inspection activities and to focus maintenance efforts when and where they are most needed. Overall, this strategy is of a highly proactive nature, with the emphasis on predicting when and where maintenance actions are required.

An automotive analogy would be oil and transmission fluid changes based on the actual driving and oil/fluid characteristics, rather than at fixed regular intervals. City stop/start driving may warrant more frequent changes compared with continuous, long-distance freeway travel. (A well-known European luxury car manufacturer has actually recently advertised such a system ".....monitors oil quality and driving habits, so you only come in for service when you actually need to.")

 

References/Literature:

Links:

Industrial Maintenance and Plant Operation
www.impomag.com

Plant Engineering, Maintenance and Reliability Resources
www.maintenanceresources.com

Plant Maintenance Resource Center
www.plant-maintenance.com

 

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E-mail: tullmin@sympatico.ca

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